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Green Light Simulator

Green Light Simulator is a simulation device that allows surgeons to develop skills for performing laser ablation surgery

This medical simulation device was a fast paced project for KDI – only 6 months from contract award to production. Activities included:

  • Design for Manufacture
  • Full device assembly
  • Developed test equipment
  • Support software installation and maintenance
  • Service, warehouse and distribution services

Within four months, KDI provided efficient and intelligent solutions:

  • KDI identified (DFM) cost savings in cable assemblies and in the frame design.
  • KDI provided consulting expertise in
    • Redesigning the instrument enclosure and in selecting a supplier to provide these critical, large components.
    • Managing the tooling build and qualification.
    • Packaging design to ensure that the product will survive the specified packaging testing.
    • Designing and selecting materials for labeling
  • Sourced and procured all components and assemblies for the qualification and production builds.
  • Documented the assembly and test procedures including software installation and hard drive imaging of the associated lap top computer.

…and within 6 months this medical simulation device was in production at KDI

Production summary

  • KDI proposed solutions to the specific problems that client identified
  • Client was told by other contract manufacturers that it would take up to a year to bring the product to production release
  • Client appreciated KDI’s knowledge and expertise regarding all aspects of the product design and manufacturing process

Questions about this project? Contact us >

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